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Industrial, Chemical
& Petrochemical |
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With its diverse experience in design and
implementation of various type and sizes of Industrial
Plants over the years, Procon is today recognized among
the leading engineering consultancy firms for the Industrial
sector. Get to know more about our service offerings.
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Basic Engineering Services |
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Based on process technology
and pilot plant trials, analyze the process and
optimize the process flow schemes. |
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Scale up from pilot plant to production
scale. |
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Devise the basic automation and control
systems requirements. |
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Sizing of all process equipment including
heat exchangers, reactors and distillation columns.
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Complete Basic Engineering consisting
of: |
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Basis of Design,
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Heat Material Balance, |
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Process Description including
the crucial process parameters, |
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Process Flow Diagrams, |
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Preliminary P & I Diagrams,
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Equipment Process requirements,
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Estimating Chemical/Utility consumption, |
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Effluent Summary, |
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Instrument Process Specifications
and |
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Plot Plan / equipment layout
requirements. |
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Detailed Engineering Services |
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PROCESS AND MECHANICAL |
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Plot Plan and Equipment
Layouts |
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Design and specifications of Equipments
like Reactors, Vessels, Columns, Heat Exchangers,
Tanks, Agitators etc. |
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Selection of size (parameters) and
type of Rotating Equipments like |
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Centrifugal Pumps,
Reciprocating Pumps, Liquid Ring Vacuum Pumps,
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Gas Compressors, |
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Gas Turbine Generators, Steam
Turbine Generators, Diesel Engine Generators
etc. |
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Estimation of Utility Requirements |
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Design and specifications for Utility
Equipments and Systems like |
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Water Systems, |
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Water Treatment Plants, |
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HVAC System, |
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Boilers with Auxiliary Systems, |
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Steam and Condensate System,
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Hot Water Heaters with Auxiliary
Systems, |
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Thermic Fluid Heaters with Auxiliary
Systems, |
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Material Handing Systems, |
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Compressed Air System, |
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Nitrogen System, |
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Hydrogen System and |
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Natural Gas system etc. |
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P &I Diagrams for Process and Utilities |
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Piping Design and Drawings including
piping material specifications, layout drawings,
isometrics, stress analysis, bill of materials,
pipe supports etc. |
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Design Specifications for Fire Protection
Equipments /Systems. |
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ELECTRICAL |
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Estimation of Electrical
Load (Normal and Emergency). |
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Design of High Tension and Low Tension
Power Distribution system. |
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Design / Sizing and specification of
Electrical Equipments like Transformers, Switchgear
( H. T. & L. T.), Cables, Lighting fittings
etc. |
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Electrical System Study including Relay
Coordination. |
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Design and specification of Variable
Speed Drives for special applications. |
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Design and specifications of various
service systems like Plant Communication, Fire Alarm
and Detection. |
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INSTRUMENTATION |
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Design and specifications
of Instrumentation and Control Systems including
PLC, SCADA, DCS. |
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ARCHITECTURAL, CIVIL AND STRUCTURAL |
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Architectural, Civil and
Structural Design including Estimation of quantities
for tender document, tender document for civil and
structural works, plot development, drawings for
statutory approvals and construction drawings for
all buildings / areas, . . |
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PROCUREMENT ASSISTANCE |
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Procurement assistance
to client including |
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Floating the Enquiries
to selected Bidders, |
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Bid Analysis (Technical and Commercial), |
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Purchase Recommendation, |
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Preparation of Contract Documents,
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Review of Vendors? Drawings etc.
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GENERAL |
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Project Schedules and Cost
Estimates |
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Hazard and Operatability (HAZOP) Study
for Chemical and Petrochemical Plants. |
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Technical Assistance to meet Statutory
Requirements including drawings and documents. |
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Inspection and Expediting Services |
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Review of Quality Assurance
Plans ( QAPs). |
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Visiting Vendors? works for inspection
and expediting. |
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IInspection and expediting reports.
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Construction and Commissioning Supervision
Services |
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Complete site supervision
and management by deputing competent Project Manger
/Construction Manager and supporting staff at site.
The responsibilities shall include: |
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Quality of construction
/ erection work |
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Planning and controlling the
Construction / Erection work to meet the project
schedule. |
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Reporting to design office the
site progress with short falls, if any, and
corrective measures. |
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